Discussion on the post printing process of the hot

2022-08-24
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Discussion on the post printing process of corrugated board flexo

the difference between the pre printing process and the post 6p process and the advantages of single flexible corrugated board

pre printing refers to the printing process before the forming of corrugated board. Front printing is the oldest traditional process in China. Its process flow is: paper cutting → printing → manual paper mounting → drying → slitting → pressing → corner cutting and slotting → nail box. The printing in question includes offset printing and embossing printing. The production of cartons by front printing process is a relatively backward process

1. the production speed is slow. Because the corrugated board must be mounted manually after printing. In the 1950s and 1960s, when the amount of paper

boxes was small, it was also suitable for production, which was difficult to cope with today's large amount

2. More labor. Because paper mounting, splitting and cutting are all manual, there are many people to use

3. accuracy is difficult to guarantee. After a printed image and text are printed on a substrate, there will be corresponding errors with corrugated paper, lining paper and core paper in the process of paper mounting, which may occur from left to right up and down; In the process of paper separation and corner cutting, it is manual operation, which may also produce errors. Therefore, it is difficult to ensure that the graphics and texts are taken on the cardboard. If the accumulated errors are biased in one direction through repeated experiments, the processed cardboard will become waste

4. continuous production cannot be formed and connected with other equipment

because the pre printing process saves time in processing cartons, the mounted cardboard needs to be dried and can be completed after several processes, so it can only be produced intermittently and cannot be connected with other equipment. To sum up, the pre printing process is an extremely backward paper wrench production process, which should be phased out

post printing process refers to the process of printing after the paperboard forms a certain specification (printing directly on the paperboard). The post printing process uses the paperboard printing machine. From the development history of cartons in China, the paperboard printing machine can be divided into three types: one is the ink offset printing machine; The second one is ink offset printing machine; The third is flexographic high-speed printing machine

characteristics of post printing process

1. Fast printing speed. Because it cancels the paper mounting process, develops in the direction of multi-color line printing, and changes from simple outer packaging to high-end sales packaging. Flexographic printing corrugated box has five advantages:

1) flexographic printing can print both field version and line version

2) flexographic printing belongs to light press printing. Due to the corrugated board, the pressure in the printing process is uneven. The high pressure of corrugated board is large, and the low pressure of corrugated board is small, which can solve the problems that glue press and gravure printing cannot solve

3) ink can be used in flexographic printing. Flexographic printing uses a metal roller ink transfer system, which can use water-based ink. Using water-based ink to print corrugated cardboard, printing only needs to touch the corrugated cardboard gently, and the water-based ink will be fully absorbed

4) the flexible machine has simple structure. The corrugated box has a large area and a length of 2-3m. Offset printing and other printing operations and maintenance are relatively complex or difficult to complete. However, the flexible printing machine has a simple structure. The mechanical performance and stability can be improved after the diameter of the roll is increased, and the loading, adjustment and cleaning are convenient

5) the products with one flow and other processing equipment form a linkage production line. Due to its simple structure, flexographic printing machine can be produced in linkage with other processes

in a word, the best way of corrugated board printing is flexible printing, which has reached a consensus in China

selection of flexible plate

the thickness of flexible plate for corrugated box printing is 3-7mm, and the shore hardness is 25-30. When the quality of corrugated board is poor, a thicker and softer flexible plate should be selected; Corrugated board is of good quality, and when printing small character line version, the flexible version with higher hardness and thinner thickness should be selected

printing machine ink

in China, ink is mostly used for corrugated board printing because:

1. The text pattern of corrugated board is simple and does not need high gloss

and it is not easy to measure and change the angle. 2. The surface paper of corrugated board has loose structure and strong ink absorption. Printing with water-based ink is conducive to infiltration drying

3. The water-based ink is non-toxic, tasteless, and non flammable, which will not affect the product quality, but also easy to use, safe, and low cost

(to be continued)

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